Introducing EMPI Long Block Plus+ Engines: Get Your Classic VW Back on the Road
If your beloved Volkswagen is waiting on a reliable engine to hit the road again, EMPI has the perfect solution. The EMPI Long Block Plus+ Engines are hand-assembled in Southern California by none other than VW racing legend Jack Sacchette. Designed to deliver dependable performance with all-new components, these engines are ready to fill the gap in a market where long lead times and used parts have made stock motors increasingly hard to come by.
Whether you own a Type 1 Beetle, Type 2 Bus, Ghia, or even a Sand Rail, EMPI has made it easier than ever to revive your classic VW with three standard configurations: 1600cc, 1776cc, and 1914cc engines.
Why Choose EMPI Long Block Plus+ Engines?
Every EMPI Long Block is meticulously assembled using matched and approved components from trusted name brands such as AA Performance Products, AutoLinea, Elring, OSVAT, Manton, Silverline, and Schadek. Each engine is built to ensure precision, quality, and durability, saving you time and eliminating the need for core exchanges or long waits.
Features That Set EMPI Long Blocks Apart:
- All-New Components: Unlike many rebuilds, EMPI Long Blocks are assembled with entirely new parts for reliability you can trust.
- Expert Craftsmanship: Jack Sacchette personally oversees the assembly process, ensuring every engine meets EMPI's strict standards.
- Precision Machining: AutoLinea dual-port cylinder heads are equipped with OE-style OSVAT valves, hardened seats, and EMPI’s proprietary 3-angle valve job performed on a Rottler Valve Machine in Anaheim, California.
- Ready to Ship: Engines are palletized, shrink-wrapped, crated, and shipped, so you can get your project moving quickly.
Available Configurations
EMPI Long Block Plus+ Engines are available in three reliable and versatile sizes, covering a wide range of classic VW applications:
1. 1600cc
- AS41 magnesium alloy engine case
- Forged crankshaft (69mm stroke)
- Mahle pistons & cylinders (85.5mm)
- AutoLinea dual-port heads with OSVAT valves
- Stock camshaft with .334” lift and 250º duration
2. 1776cc
- AS41 magnesium alloy case bored to 90.5mm
- Forged crankshaft (69mm stroke)
- Pistons & cylinders with 90.5mm bore
- Dual-port heads with Manley stainless steel valves
- Single Hi-Rev springs and chromoly retainers
3. 1914cc
- AS41 magnesium alloy case bored to 94mm
- Forged crankshaft (69mm stroke)
- Pistons & cylinders with 94mm bore
- High-performance dual-port heads with 3-angle valve job
- Built with premium components for added durability
Each configuration is backed by EMPI’s 12-month unlimited mileage warranty, providing peace of mind and confidence in every purchase.
How Are EMPI Long Blocks Built?
EMPI works closely with Jack Sacchette, whose name is legendary in the VW community. Jack’s extensive knowledge ensures every long block is assembled with precision and attention to detail. The process begins with EMPI shipping all-new components to Jack’s facility in Whittier, California. There, he inspects, prepares, and hand-assembles each engine to EMPI specifications. Once completed, engines are shipped back to EMPI, where they are crated and ready to ship to dealers and customers worldwide.
This meticulous process guarantees that every EMPI Long Block delivers consistent quality, durability, and power—right out of the box.
Built for the VW Community
The EMPI Long Block Plus+ program was developed to meet the growing demand for reliable stock and performance engines. With many rebuilders facing long backlogs and others closing shop, EMPI recognized the need for readily available, all-new engines that could get classic VWs back on the road.
According to EMPI’s VP of Marketing, Rob Mullner:
"We wanted to fill the gap with a quality, brand-new long block featuring a warranty to provide peace of mind. The 1600cc, 1776cc, and 1914cc configurations cover the broadest range of applications, offering dependable power without compromise."
Why Now Is the Perfect Time to Upgrade
With no core required and no long lead times, EMPI Long Block Plus+ Engines are ready to go. Whether you’re refreshing a Type 1 Bug or upgrading a Type 2 Bus, these engines provide the perfect balance of performance, quality, and value. Combined with a 12-month unlimited mileage warranty, EMPI ensures you can hit the road with confidence.
Get Your Classic VW Back on the Road
Don’t let a stalled project sit any longer. With EMPI Long Block Plus+ Engines, you’re just one step away from reviving your air-cooled VW. Order yours from Cip1 today!
